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The lock light starts to blink on the front panel...
The lock light monitors the most critical circuits of the unit. Check the unit in the following order:
     
These are the common options. Every unit had a battery except for the 500 w/ opt 2. I never understood why IFR sold batteries with opt 2 (high stability TCXO) for the battery would time out in 10 minutes and the osc would not be stable until approximately 15 minutes. Usually, after 3 cycles of the battery, it is time to get it plugged back in. The std TCXO's (most common) are generally on time at startup or at least in the ballpark.
The software is basically like this:  "7.1-XX" or 6.1-XX" etc...The "XX" would reference:
How old is my set?
I will mention several serial numbers in this section and although I should be pretty accurate, I have not cross-referenced this with IFR. As I recall, IFR would select a few units for example SN 5010 to have an upgrade yet SN 5011 - 5022 would not (???). In other words, not everything was uniform.
Here's a little history of the IFR 500's
& 1200's. I will not give exact dates until I can verify them. What you need to remember is that the RF block diagrams for the 1200 and 500 are identical, hence, many modules are interchangeable between the 2 units. The 1200 was in production for approximately 20 years, and an assortment of upgrades were made during that time. The basic "keel" was designed by Harold Silem who died shortly after early production.
In the Early 80's IFR launched the basic 500 and the basic 1200 with Spectrum Analyzer; both with serial numbers starting from (SN)1000. The 1200A non-Spectrum box started at SN 1000 also. I would guess that there are 25,000 of these units on the planet (possibly more).
In my honest opinion, if you own a 1200 or 500, you have the best product IFR has ever produced. They are reliable, very well-engineered and for the most part, almost all failures can be repaired. My only fear is that I am going to have a CRT failure, even though they are durable, and very few failures occur with the CRT (not the scope modules), getting a replacement is ??? because of price and availability. Other than that either box is awesome! People ask me "were there any bad years?" and the answer is NO! Every 500 or 1200 was at the least "good". Now you might want to take into consideration that they had 20 years to make improvements. So, if you own a 500 with an SN of 5000 or above, or a 1200S with an SN of 10000 or above, it should have had all the bugs or minor flaws eliminated and you have a field tested box for well over 10 years. Obviously, I would prefer to have a 1200 Super S. If you are fortunate to find one at a decent price, BUY IT!. Otherwise, we have to deal with the older units which are
great but may have some minor hitches.
On this site you might find the term "Blue PC boards". These boards were a nightmare. Any excess heat can destroy a pad and possibly ruin the entire board. The very early sets had almost all blue fiberglass boards in them especially the SN 1000 & 2000's. I was able to pick up an old junk 1200 of this vintage with all of the blue pc boards in top shape. I now use it practically all the time. My point here is, BE CAREFUL WHEN WORKING ON THESE BOARDS!, they are easily damaged. As far as I know the older power supply (SN 4490 and below) are no longer being serviced at the factory. They will only sell you a new style. I will still work on these old power supplies, but they creat noise and cause a 45khz spike noticeable on the Spectrum Analyzer. The new power supplies addressed this snag. A new power supply is very $$$ and the old ones are still okay as long as all the modifications are done on them.
All of the 1200S (w/ spectrum) had a Duplex/tracker module past SN 5237. This means that the duplex gen output
has 2 levels, -40dbm and -15dbm instead of the -50dbm. The newer duplex tracker has an almost immediate response time on the offsets. Last but not least, it has the tracker hardware regardless of the unit having opt 12 or not. Many distributors got wise and installed an RF cable from the duplex tracker to the RF analyzer module, copied the software to an eprom burner from an opt 12 unit and WHAMMO! opt 12 is now installed in the unit. Only thing is that the duplex high is inop because of the amp that is lacking which sits next to the scope.... BIG DEAL! It only gives an extra 8-10 db of gain. Most people could care less. The real kicker is that the Super S has all the options, if you only knew the secret code you could turn them on! Another important point to ponder is the 500 to 500A difference and "can I upgrade?". Basically the 500A has the distortion meter, Sinad meter, and power meters which the 500 does not have. A customer called me about upgrading or modifying his
500 to a 500A. I told him to forget it. Believe me I will do the mod if it is possible. I have extended the range on a straight 500 so it will read FM 50khz range like the 500A, but if you want these added features, just buy the 500A and back off of the 500. I think I have blabbed on enough and with over 140 mods that I know about, I could make this little article stretch into a novel with chapters and all. Better yet, if you have a question, just email me and I'll do my best to help you out.
High Loop Circuit           
Power Supply           
Frequency Standard
This is a quick check to see if your unit will stay phase-locked. A more detailed procedure is done upon thorough check of the modules.
   
            
RF SIGNAL GENERATOR
250 KHZ to 999 MHZ in 100 hz increments.             
+- 5 Hz + Master Oscillator             
<100 Hz RMS (300 hz to 3 khz Bandwidth)             
2nd Harmonic < -30 dbc
            
-127 dbm to -20 dbm (10 db steps with 11 db
            
+- 2.5 db up to 800 MHZ
            
+- 10 khz (when not in locked position)
            
Deviation Range:
            
% AM Range:
            
Frequency Response:
            
Modulation Sensitivity:
            
Input Impedance:
            
Duplex Generator
            
RECEIVE/MONITOR
            
POWER METER
            
FREQUENCY ERROR METER
            
MODULATION METER
            
Ranges:
            
            
2 KHZ, 6 KHZ, 20 KHZ, 60 KHZ full scale
            
Ranges:
            
            
60%, 200% full scale
            
SINAD/DISTORTION METER
            
MORE TO COME
         No Phase lock
                               
Options
                               
Vintage
                               
Quick Cal
         Specifications
     
The high loop circuit which includes the VCO, Hi/Lo filter and Low pass filter, is a very delicate circuit. At times it could function intermittently -- it might work for 30 minutes, lose phase lock, then work again. It is possible that it loses lock at one end of the spectrum only. If you are unable to calibrate the high loop to where it will stay locked all the time, it may be time to get your service monitor checked. Very few techs survive their first high loop/VCO experience. Of course this depends on your level, you make the call. Go to the Quick Cal section on this page to check out the High loop circuit.
If you find the low loop light on, you can just send in the module for repair.
            
3nd Harmonic < -45 dbc
            
range vernier) into 50 ohms.
            
+- 3 db from 800 to 999 MHZ
            
0 to 50 Khz (with 1 khz tone).
            
0 to 90% (with 1 khz tone).
            
            
FM: 2 hz to 30 hz (DC when in var gen).
            
            
AM: 10 hz to 10 khz (30% maximum modulation above 5 khz).
            
            
FM: .1 VRMS/Khz (-0 to +30%).
            
            
AM: .01 VRMS/Khz (-0 to +30%).
            
            
FM: <1% to 20 khz deviation.
            
            
AM: <10% to 60% modulation.
            
            
10 Khz Ohms nominal.
            
+- 49.99 Mhz from receive frequency in 10 khz steps.
            
2.5 Khz
            
(See Master Oscillator).
            
Duplex Port:
            
            
(FM/AM 1200A)
            
            
-60 dbm +- 10 db fixed level into 50 ohms.
            
            
(FM/AM 1200S)
            
            
Duplex High -15 dbm +- 10 db level into 50 ohms.
            
            
Duplex low -40 dbm +- 10 db level into 50 ohms.
            
0.25 Watt (Max without damage).
            
(1200A) -80 dbm +- 10 db fixed level.
            
(1200S) -85 dbm +- 10 db fixed level.
            
10 khz to 999.9999 Mhz in 100 hz increments.
            
2 uV typical (1 mhz to 1 Ghz FM Narrow).
            
MODE              
Receive Audio Bandwidth.
            FM WIDE
            200 KHZ
            FM MID
               200 KHZ
            FM NAR
             15 KHZ
            SSB
            
        6 KHZ
            AM NAR
              6 KHZ
            AM NORM
         15 KHZ
            
Rec Bandwidth              
Greater than 40 db down.
            200 KHZ
               
            +-300 KHZ
            15 KHZ
              
               +-27 KHZ
            6 KHZ
                  
             +-15 KHZ
            
Impedence:
            
            
600 Ohms
            
Output Level:
            
            
(Into open circuit)
            
            
FM: 60 mVRMS/1KHZ (nominal)
            
            
AM: 5 mVRMS/% (nominal)
            
0.25 WATT (Maximum without damage)
            
0 to 15 and 0 to 150 WATTS peak or average responding.
            
1 to 600 MHZ +-7% of reading full scale
            
600 to 1GHZ +- 20% of reading +-3% of full scale
            
50 WATTS Continuous
            
>50 to 150 WATTS, one minute "ON", five minutes "OFF"
            
+- Master Oscillator
            
+- 3% of full scale
            
+- 10 KHZ, 3 KHZ, 1KHZ, 300HZ, 100 HZ, 30 HZ full scale
            
Freq Range:
            
            
10 HZ to 12 KHZ
            
Accuracy:
            
            
+- 0.01% +- 3% of full scale
            
Ranges:
            
            
+- 300 HZ, 30 HZ, 3 HZ full scale
            
Accuracy:
            
            
+- 5% of Reading
            
            
            
            
+- 3% of full scale for a 1 KHZ tone
            
Accuracy:
            
            
+- 5% of Reading
            
            
            
            
+- 3% of full scale for a 1 KHZ tone
            
Accuracy:
            
            
+- 1 DB at 12 DB Sinad
            
Accuracy:
            
            
+- 1% at 10% Distortion